The purpose of this program is to improve product quality and reduce production cost by applying statistical process control techniques.
The training program is an introduction to SPC implementation and focus on the basics. This course describes the following elements of SPC implementation:
- Identify the opportunity for process improvement
- Perform measurement repeatability and reproducibility study
- Perform process capability study
- Create a process control and monitoring system
Workshop Outlines
Module One – Introduction
Product
Quality Evolution
Historical Background
Definitions
Concept of Product And Process Control
Benefits Of SPC
Module Two – Nature of Variation
Concept
Of Variation
Cause And Sources Of Variation
Key Point On Nature Of Variation
Deming’s View Of System
Four States Of A Process
Module Three – Deriving Information From Data
Fundamental Statistics
- Definitions
- Concept & Type of Data
- Descriptive Statistics
- Histograms
- Normal Distribution
- Area Under Normal Curve
- Empirical Rules
Module Four – Process Capability
Purpose
& Definitions
CP, CPK And PPM
Module Five – Process Control For Variable Data
- Stable Process vs Capable Process
- Variable Data Definition
- X-bar R Chart
- X-bar S Chart
- MR Chart
Module Six – Process Control For Attribute
- Definition Of Attribute Data
- .p and np Chart
- .u And c Chart
Module Seven – SPC Implementation Process
- Wrap-Up & Discussion